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Industrial energy systems

Engineering the shift to low-carbon and resilient energy

The industrial energy sector is being reshaped. Using innovative design and engineering expertise to develop advanced technologies across carbon capture, power generation and energy storage, and thermal management systems, we're turning challenge into progress.

Data Centres

From design to implementation. Powering the shift to low carbon energy.

The viability of energy intensive projects is being scrutinised, driven by rising operational costs, growing energy demand and constraints on grid capacity, combined with the need to manage increasingly complex systems, pressure for increased uptime and reliability as well as the need to decarbonise.

Drawing on over 100 years of knowledge in automotive engineering and manufacturing and applying to the industrial al energy sector, Ricardo supports customers facing these challenges with innovative design, technology development and systems integration. 

Across a range of technologies including carbon capture, power generation and energy storage, we deliver tailored solutions that reduce emissions, optimise performance and manage complexity, whilst also delivering scalable resilient energy systems for long-term transformation.

From containerised fuel cell solutions and integrated systems architecture optimisation to scalable battery energy storage and community-scale carbon capture, Ricardo is already supporting customers to reduce time to market, capture emissions and increase low-carbon energy output to meet growing demands.

How we can help you

1
Strategy and planning
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Through a structured approach to strategy and planning, Ricardo supports customers navigating the complexity of systems and technologies across varying scales, risks, cost, as well as operational challenges. 

With capabilities cross business case development, cost analysis, product benchmarking, technology selection and road mapping, we support customers to make informed confident decisions.

2
Concept and feasibility
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Shaping success from the start, Ricardo supports customers to define and validate the right system. Using our deep technical expertise, we review  concepts, refine architectures and de-risk decisions before moving to detailed development.

Using advanced modelling and visualisation tools such as MATLAB, Simulink, and Simscape, we create scenario based models and 3D visualisations of complex systems. This allows us to work closely with customers to explore system layouts, identify integration challenges early  and ensure concepts are technically feasible, optimised, and ready for implementation.

3
Design and development
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Icon Pentip

Ricardo supports customers by delivering integrated engineering solutions that take concepts through to production-ready systems. 

We define system architectures with our engineers developing detailed power systems, integrating aspects such as power electronics, thermal management and control systems to optimise performance, efficiency, and reliability across complex energy applications.

Combining detailed engineering with practical deployment considerations, we ensure industrial energy systems are robust, efficient, and ready for manufacturing and real-world operation.

4
Production
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Niche volume production and industrialisation support to help clients bring their product to market.

5
Test and certification
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Ricardo supports customers in meeting performance targets, regulatory standards and real-world operating environments, with leading testing capability covering individual components and technologies such as hydrogen internal combustion engines and hydrogen fuel cells.

Using a combination of physical and digital techniques including digital twin, simulation, Hardware in the Loop (HiL) and Software-in-the-Loop (SiL), we reduce development time and cost whilst validating performance for real-world conditions.

6
Through-life support
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Ricardo delivers long-term engineering and manufacturing services, including supply chain, inventory, and MRO. We enhance performance, reliability and sustainability while supporting lifecycle and obsolescence management to keep assets operating efficiently.

Work in action

Holmsted Farm Carbon Capture

Carbon capture a solution to reducing harmful emissions and securing carbon dioxide supplies?

Read insight
20240617 Ricardo Carbon Capture Plant 0076C Low Resweb

A combined heat and power plant that can remove 4000 tonnes of carbon dioxide from the atmosphere

Read insight
Battery Manufacturing

Ricardo to assess feasibility of a UK-based battery manufacturing facility for niche volume electrified vehicle manufacturers

Read press release

Industrial energy systems expertise for the following applications

Hydrogen Floating Power Hub

Energy hubs

Data centre servers 2656776459

Data centres

20240617 Ricardo Carbon Capture Plant 0076C Low Resweb

Carbon capture technology

Capabilities and solutions

Thermal management

Vast cross sector expertise in design and engineering of thermal management strategies. We develop cooling and heating solutions to maintain system reliability, extend system life, and improve energy efficiency.

Systems integration

Experts in systems integration, specialising in system design and optimisation for maximum efficiency and performance.

Controls

Experts in developing intelligent software and control strategies that manage how complex energy systems operate safely, efficiently, and reliably.

Simulation

Supporting early-stage design, optimisation, and validation of complex system architectures to reduce development risk, improves efficiency, and accelerate decision-making.

Fuel cell

Specialists in fuel cell development and integration, with expertise across Balance of Plant system design, specification, multi-stack fuel cell technology and containerisation.

Battery energy storge systems (BESS)

Comprehensive battery capabilities from cell/module to vehicle and static BESS, covering concept to production, cost optimisation, thermal runaway mitigation, and immersion cooling expertise with a flexible battery module.

Combustion engine

Large engine expertise  including adapting proved combustion technologies for sustainable fuel and integration into wider energy architectures to create hybrid energy solutions.

Carbon capture

Working with customer's we've developed a one of kind community scale carbon capture solution, and have in-house expertise to create solutions that work for customers of all sizes.  

Speak to an expert

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